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Introduction To ThinkTop Digital
The Alfa Laval ThinkTop Digital is a modular valve control unit designed for automated sensing and control of hygienic valves. This digital solution provides reliable and cost-effective operation with standard functionality, offering real-time information about the operating status of valves 24/7. The ThinkTop Digital aims to enhance productivity and ensure traceability in valve control applications.
ThinkTop Digital Application
The ThinkTop Digital is designed to control the fluid handling process in hygienic applications across the dairy, food, beverage, biotechnology, pharmaceutical and many other industries.
ThinkTop Digital Benefits
Easy to operate
Proven and inherently safe design
Watertight design
Reliable and accurate valve sensing and control
Low total cost of ownership
ThinkTop Digital How It Work
The sensor system accurately detects valve stem movement, the position of the valve at any given time, with an accuracy of plus or minus 0.1mm through the use of microchip sensors. To locate the current valve position, sensor chips inside the sensor board calculate the angle between the axial magnetic field produced by an indication pin mounted on the valve stem. The solenoid valves receive signals from the PLC system to activate or deactivate the air-operated valve. It then transmits feedback signals indicating the main valve position and condition back to the PLC system. . In the control unit, up to three electric solenoid valves can physically convert compressed air into mechanical energy to activate or deactivate the pneumatic valve actuator. . Each control unit fits any Alfa Laval hygienic valve and provides a tolerance band for valves to prevent product contamination and failure. This eliminates the need to readjust the sensors and boosts productivity. . LEDs conveniently display all the valve positions, solenoid activation, setup and local fault indication on the control unit.